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Owner's
Cabin ~ Wall Panel - The outer wall was
originally built by Chris-Craft as a
complete subassembly. Removing the
screws around the edges of the wall freed it
up.
Abandoned screw holes were plugged with hardwood dowels. The
dowels were buttered with West System 105 / 205 epoxy and then
driven into the screw holes. Later the top of the dowels were
cut off and the wood sanded smooth with 120-grit sandpaper.
Over the
years and owners, many different types of stains,
colors, tints, sealers and varnishes had been used
on the boat. The net effect was that the exposed mahogany
woodwork did not have a uniform color, texture or
finish. The decision was made to try to achieve a
level of consistency. In order to achieve a uniform
look the decision was made to strip, sand, stain
and refinish all the wood.
The woodwork was first painted with multiple
applications of Strypeeze paint and varnish remover
followed by hand scraping to remove the accumulated
old finish.
Any nicks, dings, scratches or blemishes were
repaired using Famowood mahogany wood filler.
With the surface repaired, the wood was smoothed
using 120 and then 220-grit sandpaper producing a
clean smooth finish.
The woodwork was painted with the grain with Interlux
– #573 C.C. Red Mahogany Wood Filler Stain that
had been thinned 50% by volume. After the stain had
set-up for approximately 5 minutes the excess was
rubbed off against the grain with a cotton towel. After the stain
had dried for 24 hours it was rubbed down with a Green
(Medium) 3M Scotch-Brite Pad.
Using a 1/8" nap foam roller and a 2" foam brush the woodwork
was rolled and tipped with six applications of Interlux -
#95 - Goldspar Varnish. Before the last coat was
applied, the previous coats were block sanded with
220-grit sandpaper and then everything was vacuumed
and wiped-down with a tack-rag and paint
thinner.
The wall assembly contained a small
open, recessed storage pocket. The
backer-board for the pocket was delaminating
around the outer edges, which meant it was
the next item due for replacement. First, the
length and width of a replacement panel was
cut from 1/4" Luan and dry fitted.
The
outboard side of
the wood was painted with three applications of West System 105
/ 205 epoxy. The epoxy was thinned 100% by volume with lacquer
thinner to the consistency of water. The epoxy was applied with
a foam roller and then tipped off with a brush to remove any
bubbles. When applied, the diluted
mixture soaks into the wood, where the epoxy cures and the
solvent evaporates. The process
dramatically slows the migration of moisture, but does not act
as a "water-proofer." After each application had dried
for 24 hours, it was lightly sanded with 120-grit sandpaper. The
whited-out epoxy was then vacuumed and wiped-down with a cotton
towel and paint thinner.
In preparation for the finish paint, two coats of
Interlux – Pre-Kote White primer was applied
using a 3” - 1/8” nap foam roller.
After drying, the paint was smoothed with 220-grit
sandpaper. The primed wood was then painted with
two coats of Interlux Brightside - White. After the
first coat had dried, the paint was smoothed with
220-grit sandpaper. Before final painting, the wood
was vacuumed and then wiped-down with a tack-rag
and paint thinner.
The new backer board was then fastened
to the wall frame with #6 - 1" stainless steal
screws. |